Capabilities

Experience in maintenance and repair services for Gas Turbine hot gas path parts

Throughout the years, ATLA has accumulated experience, which translates into excellent quality services.

Our facilities in Chieri focus on the repair of Gas Turbine hot gas path parts, such as blades and vanes, for power generation and aircraft industry both. The gas turbine may have a simple operating principle, but the equipment comprises of highly specialized components.

We can quickly and cost effectively provide comprehensive technologies and repair solutions to ensure the best possible services to our Customers.

Over 450.000 parts stripped, repaired and coated

Maintenance is fundamental to ensure optimum performances.

By our Facilities we can repair rotor and stator blades and other hot parts of the gas turbine and deliver these parts “as new” relying on our long experience.

Heat Treatments and Chemical Processes

Together with our sister company TAG, we offer a full range of Special Processes thanks to the ongoing development of our machining treatment and control equipment. We are able to deal with any workload while meeting the highest of quality standards.

We are able to deal with any workload while meeting the highest of quality standards and to optimize efficiency by using equipment with capacity ranging from 50 to 8000 kg and with maximum dimensions of 2000 x 2000 x 2400 mm.

OUR PROCESSES

  • Heat treatment and vacuum brazing
  • Aluminising furnaces
  • Controlled atmosphere tempering furnaces
  • Hot Isostatic Pressing systems
  • Cryogenic system
  • Ion-Nitriding system
  • Light alloys treatment furnace with water cooling
  • FIC system
  • Electro-chemical stripping

Production and Repair

Based on our experience we repair Gas Turbine hot path parts with the aim to guarantee the same performance of new ones.

Aware of the important downtime costs of Gas Turbine out of service, ATLA does the maximum effort to shorten lead times. Our Electrical discharge machining (EDM), Laser and Welding processes are able to operate on high accuracy, demanding machining applications where conventional metal removal is difficult or impossible.

OUR PROCESSES

  • EDM Die-Sink
  • EDM Wire
  • EDM Drilling
  • EDM Rotating electrode 5 axis drilling
  • LASER Drillig and cutting 5 axis
  • LASER Drilling and cutting 3 axis
  • Cladding 5 axis
  • TIG Welding
  • Machine 4 and 5 axis equipment
  • Shot peening 3 axis
  • Metal forming

Qualified Repair Shop Mitsubishi Hitachi Power Systems

We are committed to maintain and extend international well recognized certifications.

Following items: machining and coating of gas turbine blades and vanes (Exclusivity for EMEA and CIS market).

Coating

ATLA provides heat resistant materials and thermal barrier spray coatings to extend operational life and provide corrosion resistance.

The coating protects each component against high exercise temperature, oxidation and corrosion. We are able to perform all kind of coatings, such as metal, ceramic and hardfacing.

OUR PROCESSES

  • APS (Atmospheric Plasma Spray)
  • HVOF (High Velocity Oxy Fuel)
  • VPS (Vacuum Plasma Spray)

Testing

We offer a range of Non Destructive and Destructive Testing services. Carrying out testing tasks is foundamental in order to make sure quality and safety standards are met.

Each inspection process provides a detailed list of the features of the detected defects, determining whether or not the part is fit for a desired function. During the whole manufacturing process, starting from the raw material, all individual parts are monitored and inspected by our Quality Department.

OUR PROCESSES

NON DESTRUCTIVE Testing:

  • Ultrasonic inspection
  • X-Ray inspection
  • Magnetic Particles inspection
  • Liquid Penetrant inspection
  • Eddy Current
  • Flow Calibration test
  • Frequency test
  • Momentum weight and sequency
  • Boroscope inspection
  • Dimensional Check Jigs
  • SEM
  • Optical microcope and image analysis
  • Spectroscopy elemental isotope analysis
  • Faro Edge scan arm HD
  • CMM Machine
  • Tomography

 

DESTRUCTIVE Testing:

  • Creep test
  • Hardness and micro hardness test
  • Charpy impact test
  • Tensile test
  • Coating adhension test
  • Oxidation test

 

Others:

  • Chemical laboratory
  • Metallographic laboratory
  • Quality Control department
  • Control of HT systems

Learn more about our commitment to Quality